Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration methods, has helped to considerably enhance the product quality of chilly rolling sheets for its steel trade client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin circulate know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection efficiency was inadequate and vital issues had been occurring with the standard of its completed merchandise.
An ECL is used inside the metal business to assist clear and strip the surface of the steel sheet of rolling mud through the use of an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing chilly rolled metal than typical cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety inside these circumstances, its effectiveness may be significantly lowered, resulting in contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline answer was nonetheless heavily saturated with dust particles and was suffering from an unstable PH degree that combined have been leading to important rusting through the course of leading to scratching of the ultimate product.
Building blocks provides fine particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal efficiency of the ECL and simply having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic material kind, dimension of the magnet, magnetic energy and in addition the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not solely to make use of the correct product for the process in question, but the larger degree of resolution safety provides additional benefits, together with prolonging the lifespan of the pump in addition to a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, lowered contamination in this application throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid on this utility, and it highlights the importance of selecting the right methodology of magnetic safety. Due to the nice particles circulating throughout the alkaline resolution, significant rusting was being created through the ECL process that was inflicting damage to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would considerably improve the problems that the business was dealing with. By putting in the Filtramag+, our shopper was instantly offered greater ranges of safety in opposition to the harm that have been being caused by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see vital, optimistic outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with materials that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a result of the installation, the company is no longer suffering from damaged finished parts, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.
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